Abhay Boilers offers end-to-end services from erection to commissioning of main equipment of boilers including performance tests and other special services within the stipulated time period and quality as per the set standards of Abhay Boilers.      

Abhay Boilers undertakes design, supply, fabrication, erection and commissioning
Complete boiler house internal works like ducting , piping, structural tanks, refractory, insulation, electrical and instrumentation work with statutory clearance from IBR
Chimney with PCB clearance
Furnace oil storage tanks and its loading and distribution systems with statutory clearance from COCE
Coal handling plant for the boiler (coal / baggase) with bunker designed according to boiler
capacity and available storage and installation space
Steam piping from boiler house to the utility with steam accessories, stress analysis and reliving including statutory clearance from IBR
Ash handling plant both mechanical as well as pneumatic system with ash silo
We provide chimney design calculations as per IS 6533 to meet the pollution control board norms
Sizing and designing ducting layout to suit your boiler house
Sizing and designing piping layout to suit your feed water and furnace oil locations
Refractory and Insulation design, and BOM as per boiler requirements
Electrical and instrumentation work with indications of tank level in boiler panel
     
DESIGNING AND DRAWING PHASE OF PROJECT:      

We provide chimney design calculations as per IS 6533 to meet the pollution control board norms
Sizing and designing ducting layout to suit your boiler house
Sizing and designing piping layout to suit your feed water and furnace oil locations
Refractory and Insulation design, and BOM as per boiler requirements
Electrical and instrumentation work with indications of tank level in boiler panel
               
PLANNING AND MONITORING PHASE:      

Project schedules are prepared and managed using MS Project (Bar Charts).
The designated Thermax Project Manager will be a single point of contact/communication from boiler dispatch department /division till hand-over.
Project manager will be responsible for the monitoring and schedule adherence of the Microsoft project with bar chart.
Periodic reporting to customers in our standard formats on project developments.
     
EXECUTING AND SUPERVISING:      
     
Abhay Boilers engineers will be available at site, round-the-clock
Only Abhay Boilers approved manufacturers are approached for procurement of all materials. This helps in maintaining and assuring quality of our products delivered at your site (accompanied with test certificates)
To ensure the quality at site we seek approvals from customers on our FQP (Field quality plan) before starting the job. All documentation are drafted as per ISO 9001: 2000 standards
Our project team at site ensures complete adherence to safety and statutory standards as outlined in the Abhay Boilers Project Manual
             
COMMISSIONING AND HANDING OVER:      
     
Commissioning engineer for commissioning the unit
Supply of skilled manpower for commissioning assistance
Supply of utility required for commissioning
Training personnel on operation of boiler provided