HI-TECH MACHINERIES - AHMEDABAD

Blender Machine

Double Cone Blender:-

OPERATION:

The Double Cone Blender is an efficient and versatile machine for mixing dry powder and granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.

CAPACITY:

  • 10 kg., 25 kg., 50 kg. 100 kg. 200 kg. 300 kg, 500 kg.

SALIENT FEATURES:

  • All moving parts covered with SS304 covers  
  • Safety guards made from SS304 pipes provided in front of the m/c.
  • Panel fabricated from SS304 material with facility of three phase indication, D.O.L. tarter, digital timer & Amp   meter.
  • As per customer requirement machine will be provided with left side drive or with right side drive.
  • The conical shape at both ends enables uniform mixing and easy discharge.
  • All contact parts are made out of SS304/316(as per customer requirement) quality material.
  • Maximum care has been taken to ensure safe operation of the unit.
  • Food grade rubber gasket will be used on both end of cone as well as in butterfly valve.
  • Inside & outside of the cone will be polished to the mirror finished.
  • (All safety guards & covers made out of SS304 in GMP Model as required by you) in GMP Model.
  • The conical shape of both ends enables uniform mixing and easy discharge.
  • Suitable size of butter fly valve at one end of the cone provided for material discharge & hole with open able cover provided at other end of the cone for material charging & cleaning. 
  • One shaft with 03 nos. of fixed/ detachable buffers with mirror polished provided inside the cone.

 

TECHNICAL SPECIFICATION          

Capacity / KG

10

25

50

100

150

200

250

300

Gross Vol

35

80

150

300

450

600

800

900

Volume/Ltrs

10

50

100

200

300

400

500

600

Motor Hp

0.5

1

2

3

5

5

7.5

7.5

Gear Box

1.75

1.75

2

3

4

4

5

5

Butterfly Valve

NA

NA

NA

200

200

250

250

250

Safety Guard

NA

NA

YES

YES

Yes

YES

YES

YES

Discharge Ht

300

300

450

450

450

450

450

450
 
 

Octagonal Blender:-

OPERATION: -

The OCTAGONAL BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry granules homogeneously. Two third of the volume of the Cone Blender is filled to ensure proper mixing. The Octagonal Blender gives best result for granules due to very slow speed and octagon shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc. In Octagonal Blender the granules comes from all sides due to the octagonal shape of the product container, hence requirement of RPM is less. Suitable mainly for Crystalline & Granular type material. This type of material gets sufficient continuous movement due to their shape if containers have only slow movement and will results in good quality of blending / lubrication of granules.
 

SPECIAL FEATURES:

  • Suitable for dry mixing of products in granule form.  
  • Easy for loading and unloading of material.  
  • Easy for cleaning.  
  • All contact parts are made out of SS 304 / SS 316 or SS 316 L quality material, as per customer requirement.  
  • The octagonal shape & slow speed of rotating gives sufficient continuous movement to the granules, result in good quality.  
  • Simple design requires minimum maintenance.  
  • General structure & safety guards made out of mild steel & coloured in Standard Model and made out of SS 304 & polished to the matt finish in GMP Model.  
  • Maximum care has been taken to ensure safe operation of the unit.    
  • Bigger size batch at low power consumption.

OTHER OPTIONS AVAILABLE:- 

  • Contact parts made out of SS316 instead of SS304.  
  • Flame proof drive motor along with flame proof starter.  
  • Vacuum Loading facility for material charging.  
  • Cylindrical container with cone for material charging. 
  • Contact parts are made out of SS316 / SS304 material.  
  • Inside & outside surfaces of contact parts will be polished to the mirror finish.  
  • Gear box: - Standard make  
  • Starter: - D.O.L.

 TECHNICAL SPECIFICATION

Cap in kgs

Cap in ltrs

Gross volume

Motor

RPM

Discharge valve

Overall dimensions
L X W X H

 

 

 

 

 

 

 

5

12

10

0.5

12

100

 

10

25

20

0.5

12

100

 

25

50

40

0.5

12

100

 

100

300

375

1.5

08

150

2165 X 1535 X 2585

165

500

600

2

08

200

2250 X 1800 X 2700

200

600

725

2

5/10

200

2300 X 1800 X 280

250

750

875

3

5/10

200

2300 X 1850 X 2800

265

800

950

3

5/10

200

2350 X 1000 X 2800

335

1000

1150

5

5/10

250

2700 X 2100 X 3050

400

1200

1300

5

5/10

250

2800 X 2270 X 3050

500

1500

1700

5

5/10

250

2850 X 2525 X 3120

650

2000

2200

7.5

5/10

300

2800 X 2800 X 3350

850

2500

2700

7.5

5/10

300

2800 X 2800 X 3450

950

2800

3500

10

5/10

300

2800 X 2900 X 3500

1200

3400

4000

10

5/10

300

2900 X 3000 X 3700

 

Ribbon Blender:-

 

OPERATION:-

The RIBBON BLENDER is an efficient and versatile blending machine for mixing of dry granules & powders homogeneously. Approximate two third of the volume of the container of Ribbon Blender is filled to ensure proper mixing. The Ribbon Blender gives best result for mixing of dry powder & granules due to the design and shape of the mixing ribbon and product container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.
 
Material should be charge from the top side. There are port/ports should be provided on the top cover to charge the material as well as for air vent. One discharge valve provided at the bottom side at center of the container. The discharge height could be adjust as per the requirement, so that material gets discharge in the other container directly, so that material handling time for discharge is nil and the operation is dust free.

In Ribbon Blender the powder moves from center to the end of container and end of container to the center of container. Hence requirement of total mixing time is very less and the RPM required are also very less.
The dry material gets sufficient continuous movement due to the shape & movement of ribbon & shape of the container., which moves material for good quality of blending.

The unit is consist of one electrical motor, one worm reduction gear, belt drive between motor and gear, couple drive between gear to ( ribbon ) mixing stirrer. Container having four nos. of legs with discharge valve & top cover. Both ends of mixing shafts is sealed with bush & PTFE gland housing & safety guards are provided on all moving parts.


SALIENT FEATURES:

  • The shape of container and mixing stirrer gives sufficient continuous movement to the powder / granules, result in good quality.
  • All contact parts are made out of SS304/SS316 quality material.
  • Maximum care has been taken to ensure safe operation of the unit
  • Inching facility for stirrer for discharge of material.
  • Full cover on top side of the container.
  • Discharge height as per client requirement.
  • Operating panel provided for safe operation of blender.
  • Centrally located material Discharge valve
  • Dust proof top cover with window provided.
  • General structure completely made out of mild steel & painted in Standard Model & the same is cladded with SS304 in GMP model
  • Safety Guards & Covers made out of SS304 in GMP Model & made out of mild steel in Standard Model.
  • Legs made out of M.S & painted in Standard Model & same will be cladded with SS304 in GMP Model

TECHNICAL SPECIFICATIONS             

 

MODEL

MM-50

MM-100

MM-150

MM-200

MM-300

Working Capacity

110 Ltr.

220 Ltr.

330 Ltr.

440 Ltr.

560 Ltr.

Speed of Stirrer

35 RPM

35 RPM

30 RPM

25 RPM

20 RPM

Electrical Motor

3hp/2.2Kw/
144RPM/415 v/50 Hz/3phase

5 hp/3.7 kw/144 RPM/415 v/50 Hz/3phase

7.5hp/5.5 kw/144 RPM/415v/
50Hz/3phase

10 hp/5.5kw/
144RPM/ 415v/
50 Hz/3phase

15hp/7.4kw/144RPM/415v/50 Hz/3phase

Over alldimmensions in mm

L x B x H
1700x740x940

L x B x H 2300x7400x940

L x B x H 2135x790x1300

L x B x H 2475x100x1500

L x B x H
2650x1050x1600

Case dimension in mm

1900x950x1150

1900x950x1150

2350x1000x1500

2475x1000x1500

2650x1050x1600

Net weight in kgs.

350

450

550

600

700

Gross weight in Kgs.

450

600

750

850

1000
 
 

V Blender:-

 
The "V" BLENDER is an efficient and versatile blending machine for mixing and lubrication process of dry powders homogeneously. Approximate two third of the volume of the Blender is filled to ensure proper mixing. The "V" Blender gives best result for powders due to suitable medium speed and "V" shape of container. It can be used for Pharmaceutical, Food, Chemical and Cosmetic products etc.
 
In "V" Blender the powders comes from all sides due to the "V" shape of the product container, hence requirement of RPM is medium. Suitable mainly  for powder & granules type material. This type of material gets sufficient continuous movement. Due to the "V" shape of container, have only medium movement and will results in good quality of blending/lubrication of granules.
 
It is formed by a cylindrical cut and welded at an angle carefully, calculated to result into a perfect “V” shape. Two trunnions welded to the blending body in its longitudinal balance line, are machined afterwards, so as to obtain a perfect alignment.
   
The bottom ends of the chamber posses a butterfly discharge valve. Feeding and cleaning are carried out through other two end of the machine which are fitted with tight closing lids. The working cap of such type of blender is 50% of its total volume.

This type of blender is preferably employed for processing products of different density and particle size. In “V” Blender the product fed inside are processed by tumbling inside and sliding along and falling by gravity.


Salient Features

  • Suitable for dry mixing of products in powder form.
  • Easy for loading and unloading.
  • Easy for cleaning.
  • All contact parts are made out of SS304 / SS316 or SS316 L quality material, as per customer  requirement. Simple design requires minimum maintenance.
  • General structure & safety guards made out of mild steel & painted in Standard Model and made out of SS304 & polished to the matt finish in GMP Model.
  • The "V" shape gives sufficient continuous movement to the granules thereby resulting in good quality.
 

OTHER OPTIONS AVAILABLE:-

  • Vacuum Loading facility for material charging.
  • Flame proof drive motor along with flame proof starter.
  • Contact parts made out of SS316 or SS316 L instead of SS304.

TECHNICAL SPECIFICATIONS

MODEL

Gross Cap in ltrs

Working Cap in Ltrs

OVERALL DIMENSIONS APPROX

 

HP

 

 

 

Length

Width

Height

 

25

50

30

1100

760

1375

1.5

50

100

55

1400

760

1575

2.0

100

200

110

1525

1000

2450

2.5

250

500

280

1850

1100

2770

7.5

500

1000

560

2000

1250

3800

10.0

1000

1850

1200

2300

1400

4200

15.0

 

Note:Dimensions & Technical Details are subject to change as per customers' requirement without any further notice.

Blender Machine

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