N K INDUSTRIES - AHMEDABAD

Automatic Ampoule Inspection Machine

Our Ampoule inspection machine are available with four tracks that are manufactured using nylon-6 rollers chain. Further, these whole range of Ampoule inspection machines are avilable with a spinning assembly that has A.C. Drives Rejection Units with 24V DC wiring. In addition, these can be availed with optional accessories like A.C. Frequency Drive for Speed Control Separate Machine that is required for ampoules and vials.

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strong>Salient Feature of Machines:

Our Automatic ampoule inspection machine is equipped with following salient features

  • Total CGMP Model.
  • All contact parts are SS 304.
  • Easy loading of Ampoule in hopper.
  • 6 nos of Ampoule spinner to achieve higher speed. Rotation of spinners can be adjusted to give desired vortex on liquid. 
  • Magnified view with back lighting for clear real-time view of six ampoule
  • Modular & compacted ejection system
  • Facility of repeat cycle.
  • LED as well buzzer assisted safe rejection.
  • Two inbuilt counter for monitoring of production. i.e. 1 counters for Total production status and another counter for Rejection Unit.
 

span style="font-family: verdana, geneva; font-size: small;">Electrical strong>configuration:

span style="font-size: 10pt; line-height: 150%; font-family: verdana, geneva; color: #333399;">Main Machine motor and Gear box. Make: MGM Varvel Italy

span style="font-size: 10pt; line-height: 150%; font-family: verdana, geneva; color: #333399;">AC Drive for spinner. Make: Delta, Taiwan

span style="font-size: 10pt; line-height: 150%; font-family: verdana, geneva; color: #333399;">AC Drive for Main Machine. Make: Delta, Taiwan

span style="font-family: verdana, geneva; color: #333399;">Note: All electrical Components are CE Certified.

 

Technical Specification:

 

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">Ampoule Diameter range (mm)

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">10 mm to 15 mm

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">Ampoule height (mm)

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">55 to 125 mm

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">Speed (Ampoule per minute)

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">60 to 70 Ampoules per minute depending upon the Human competence.

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">Power consumption (KW)

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">1 KW

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">Electrical Connection

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">230 V, Single Phase , 50 HZ

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">Machine Dimension (L X W X H) mm

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">1530 X 1200 X 1575

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">Ampoule loading

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">In Mass in Hopper

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">Net Weight (KG)

span style="font-size: small; line-height: 150%; font-family: verdana, geneva; color: #333399;">500 KG

 

 

Schematic Machine working:

  • In Automatic ampoule inspection machine ,filled ampoules are loaded in to hopper from where they are transferred in batches (6 nos by 6 nos) by an index Star wheel and then on to the linear transfer rack.
  • After that Linear rack transfers ampoules onto the inspection station, where 6 nos of spinners spin 6 ampoules at a predetermined RPM so that a vortex is formed. Meanwhile Illumination from behind the ampoules assists in light refraction of particles/fibers. An operator views six ampoules through a magnifying glass.
  • The ampoules are rejected by pressing rejection switches ergonomically located for operator convenience. A numbered light positioned just above the magnifying lens within the operator's field of vision lights up indicating a rejection In case a recheck is desired before checking the next lot, a facility for repeat cycle is provided.
  • The ampoules batch is then transferred onto the rejection station where the ampoules rejected at the inspection station are automatically ejected out. A numbered light lights up above the lens indicating a positive rejection taking place. In addition a rejection LED as well buzzer assists in tracking the actual rejects of objects   
  • The accepted ampoules are transferred onto the collection station where there are collected in a tray.
 
Automatic Ampoule Inspection Machine

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